Ubwino waMakina Oyeretsera a LaserZogulitsa
—— Palibe kuwonongeka kwa substrate;
—— Mutu woyeretsera wopepuka wopangidwa ndi manja umagwiritsidwa ntchito;
—— Ntchito yosavuta, ikhoza kufananizidwa ndi zida zodziyimira zokha;
—— Kapangidwe kogwirizana ka makina onse;
—— Palibe chifukwa chogwiritsa ntchito madzi kapena zosungunulira poyeretsa;
—— Palibe kuipitsa chilengedwe, kotetezeka komanso kodalirika;
—— Ntchito zosiyanasiyana, zimatha kuchotsa mawanga a dzimbiri, mamba a okosijeni, dothi ndi zokutira.
Kuyeretsa ndi Laser: Ukadaulo Wokongola Woyeretsa Zobiriwira wa M'zaka za m'ma 2000 Kuyeretsa ndi laser kumaonedwa kuti ndi imodzi mwa njira zoyeretsera zobiriwira zomwe zimalonjeza kwambiri m'zaka za m'ma 2000. Poyerekeza ndi njira zachikhalidwe zoyeretsera, ili ndi ubwino wapadera monga kusamala chilengedwe, kuphatikiza mosavuta makina, kugwira ntchito bwino, kulondola kwambiri, komanso kukonza popanda kukhudzana ndi makina. Kuphatikiza apo, kuyeretsa ndi laser kumasunga ndalama zokhazikika kwa nthawi yayitali, ndi ndalama zochepa zogwirira ntchito, mitengo yotsika yokonza, komanso palibe zina zowonjezera. Zimathandizanso mabizinesi kusunga ndalama zina zogwirira ntchito; chofunika kwambiri, zimathandiza kuti makina azigwiritsidwa ntchito mosavuta.
I. Ubwino Waukulu: N’chifukwa Chiyani Muyenera Kusankha Makina Oyeretsera a Laser?
Poyerekeza ndi njira zoyeretsera zachikhalidwe, makina oyeretsera a laser ndi abwino kwambiri m'mbali zinayi zazikulu—kusamalira chilengedwe, kulondola, kugwira ntchito bwino, komanso kugwiritsa ntchito bwino ndalama—ndi deta yoyezera kuti mabizinesi azindikire bwino kufunika kwawo:
1. Kulibe Kulemera kwa Zachilengedwe, Kutsatira Malamulo Mosavuta
Palibe mankhwala kapena madzi otayira omwe amapangidwa panthawi yonseyi; zinyalala zonyansa zomwe zimasonkhanitsidwa zimangopangidwa. Utsi wa Volatile Organic Compounds (VOCs) umachepetsedwa ndi 90%, mogwirizana ndi EU REACH Regulation ndi China's Five-Year Plan for Energy Conservation and Emission Reduction. Malinga ndi ziwerengero za fakitale ya zida zamagalimoto, atasintha kuyeretsa pogwiritsa ntchito laser, mtengo wake wa pachaka wotaya zinyalala zoopsa unatsika kuchoka pa 150,000 yuan kufika pa 12,000 yuan, ndipo ndalama zake zinayikidwa muzida zotetezera chilengedweyatsika ndi 40%. 2. Kulondola Popanda Kuwonongeka, Ubwino Wowonjezereka
Mwa kusintha magawo a laser monga kutalika kwa mafunde (355nm ultraviolet/532nm green/1064nm infrared) ndi m'lifupi mwa pulse (10ns-10μs), malo oyeretsera amatha kuyendetsedwa bwino, ndipo malo omwe amakhudzidwa ndi kutentha amachepetsedwa kufika pa 5μm. Izi zimapewa kukwawa kwa substrate komwe kumachitika chifukwa cha kuphulika kwa mchenga ndi dzimbiri chifukwa cha kuyeretsa kwa mankhwala. Zitsanzo zikuphatikizapo:
- Pa zidutswa za batire zotsukidwa ndi ma laser a UV a 355nm, kuipitsidwa kwa mafuta otsala ndi ≤ 0.1mg/m², ndipo mphamvu yowotcherera imawonjezeka ndi 18%;
- Pa ma crankshaft a injini omwe amachotsedwa ndi ma fiber laser a 1064nm, kuuma kwa pamwamba kumasungidwa bwino pa Ra ≤ 1.6μm, ndipo kuchuluka kwa zokolola za chithandizo cha kutentha pambuyo pake kumawonjezeka ndi 20%.
3. Kugwiritsa Ntchito Bwino Kwambiri & Kusunga Ndalama, Nthawi Yobwezera Ndalama Yaifupi
Ngati ali ndi manja asanu ndi limodzi a robotic ndi AI Visual Guide, makina oyeretsera laser Visual Guide, makina oyeretsera laser amagwira ntchito bwino nthawi zitatu kapena zisanu kuposa kupukuta pamanja. Chipangizo chimodzi chimatha kukonza magawo 500-1,000 patsiku pafupifupi. Ngakhale kuti ndalama zoyambira zimakhala zapamwamba (500,000-2,000,000 yuan pamitundu yamafakitale), kutengera nthawi ya zaka 5 yotsika mtengo, mtengo uliwonse woyeretsera ndi 1/6 yokha ya kuyeretsa mankhwala ndi 1/3 ya kuphulika kwa mchenga. Pazochitika zazing'ono mpaka zapakati zopangira, nthawi yobwezera ndalama ndi zaka 1.5-2 zokha. Pambuyo pogwiritsa ntchito ukadaulo uwu, kampani yatsopano yamagalimoto amphamvu idachepetsa nthawi yoyeretsera ma stator a mota kuchokera pa mphindi 12 pa unit kufika pa mphindi zitatu pa unit, ndikusunga ndalama zokwana 600,000 yuan pachaka.
4. Kusinthasintha kwa Malo Onse, Kusinthasintha Kwambiri
Kaya ndi zitsulo (chitsulo, aluminiyamu, mkuwa), zosakhala zitsulo (ulusi wa kaboni, zoumba, mapulasitiki), kapena mitundu ya zinthu zoipitsa (mafuta, dzimbiri, zigawo za oxide, slag yolumikizira, zotsalira zophimba),kuyeretsa kolondolakungathe kuchitika posintha magawo. Mosiyana ndi njira zachikhalidwe zomwe zimafuna kusintha pafupipafupi zinthu zotsukira (monga zotsukira zapadera za aluminiyamu), kuyeretsa kwa laser kumachepetsa ndalama zosinthira njira ndi 80%. 
