Mwini fakitale yopangira nkhungu, kodi mumatani ndi nkhungu zomwe zatha kale mufakitale yanu?
Kodi tiyenera kungochotsa zomwe zilipo panopa ndikuzisintha ndi zatsopano, kapena tiyenera kufunafuna wina wakunja kuti akonze zinyalalazo? Kunena zoona, zinyalala zolondola zimatha kuwononga ndalama zambiri kapena mazana ambiri. Mabowo a zinyalala zolowetsedwa amatha kutha, m'mbali mwa zinyalala zodula zitha kugwa, ndipo malo olekanitsa zinyalala zodulira amatha kusweka. Ngakhale kuwonongeka pang'ono kungayambitse kuwonongeka kwawo. Mtengo wake ungakhale wokwera kwambiri. Tiyeni tiganizire za akatswiri odulira zinyalala kuti akonze zodulira za argon pamanja. Komabe, kutentha kumakhala kwakukulu ndipo kungayambitse kusintha. Pambuyo pa kuluka, kupukuta kwambiri kumafunika, ndipo kulondola kumakhala kovuta kutsimikizira.
Ndipotu, m'makampani, makina ochapira ubweya pogwiritsa ntchito laser lazer akhala akugwiritsidwa ntchito pokonza nkhungu kwa nthawi yayitali tsopano. Amapereka kulondola kwambiri komanso kusintha pang'ono, ndipo pambuyo pochapira ubweya, palibe chifukwa chochikonza kachiwiri. Anthu odziwa bwino ntchito amadziwa kuti gulu la nkhungu likhoza kukonzedwa ndikusamalidwa kwa zaka zambiri, ndi moyo wautali womwe umakulitsidwa ndi nthawi ziwiri kapena zitatu. Kusunga ndalama kuchokera m'malo mwa nkhungu pachaka kungathe kulipira mtengo wa zidazo mosavuta. Lero, ndikambirana momwe ndingasankhire makina ochapira ubweya pogwiritsa ntchito laser lazer komanso opanga makina odalirika ochapira ubweya ku Shenzhen omwe alipo.
1. N’chifukwa chiyani muyenera kusankha kuwotcherera pogwiritsa ntchito laser pokonza nkhungu? Kodi zimasiyana bwanji ndi kuwotcherera kwa argon kwachikhalidwe?
Tiyeni tikambirane za zomwe zimapangitsa kuti kuwotcherera kwa laser kukhale kwabwino kwambiri pokonza nkhungu komanso chifukwa chake mafakitale ambiri a nkhungu akusintha. Ndiyerekeza zochitika zenizeni kuti ndiwonetse kusiyana koonekeratu.
| Kuyerekeza Kukula | Kuweta kwa Argon Kwachikhalidwe | Kuweta kwa Laser | |———-|———-|————-|
| Malo okhudzidwa ndi kutentha | Lalikulu, losavuta kusintha mawonekedwe a nkhungu | Laling'ono kwambiri, kukula kwa madontho 0.02mm, malo okhudzidwa ndi kutentha < 0.1mm |
| Kukonza pambuyo pa weld | Kumafuna kupukutidwa kwakukulu, kukonza mabowo kumafuna ntchito yambiri | Malo opukutidwa ndi athyathyathya, kupukuta kosavuta ndikokwanira |
| Kusunga kulondola kwa miyeso | Kusintha kwa kukula kwa pambuyo pa weld ndi kwakukulu, kulondola kwa malo n'kovuta kutsimikizira | Ndi CCD, kulondola kwa malo ± 0.01mm |
| Kugwirizana kwa zinthu | Kuwotcherera koyipa kwa zinyalala zamkuwa ndi aluminiyamu | Koyenera chitsulo chozungulira chozizira, chitsulo chozungulira chotentha, chitsulo chosapanga dzimbiri, ndi aluminiyamu yamkuwa |
| Kukonza bwino | Makona ang'onoang'ono ndi mapatani omwe akusowa n'kovuta kuwalungitsa molondola | Kukula kwa malo kumatha kusinthidwa, mapatani abwino amatha kubwezeretsedwanso molondola |
Ubwino woyamba ndi wakuti kutentha kumakhala kochepa ndipo nkhungu siiwonongeka. Kuwotcherera kwa argon kwachikhalidwe kumapanga kutentha kwambiri, ndipo pambuyo powotcherera nkhungu, kumakhala kosavuta kuphwanyidwa ndi kusinthika, zomwe zimapangitsa kuti kulondola kutayike. Kuwotcherera kwa laser ndi kosiyana. Malo owala amalunjika pamalo ang'onoang'ono kwambiri, ndipo kutentha kumakhala kokulirapo pamalo owotcherera, ndipo gawo lozungulira silimakhudzidwa kwenikweni. Mwachitsanzo, makina owotcherera a laser olondola a Shenzhen Jianyi Automation ali ndi malo owala osachepera 0.02 millimeters, ndipo malo omwe amakhudzidwa ndi kutentha ndi ochepa kwambiri. Pambuyo powotcherera nkhungu, kulondola kwa kukula sikunasinthe kwenikweni.
Ubwino wachiwiri ndi wakuti malo olumikizirana ndi abwino, zomwe zimachepetsa nthawi ndi khama lofunikira pokonza zinthu zina. Ma weld a laser ndi ang'onoang'ono ndipo ma seams a weld amakhala osalala. Kuwotcherera kukatha, kupukuta pang'ono ndikokwanira. Ngakhale pamakona ndi mapatani osowa pa nkhungu zolondola, kuwotcherera kwa laser kumatha kuwadzaza bwino, ndi kukonzanso kwakukulu. Kaya ndi kukonza dzenje la nkhungu yolowetsedwa, kukonza m'mphepete mwa nkhungu yopondaponda, kapena kukonza pamwamba pa nkhungu yopangira die, zonse zitha kuchitidwa.
Ubwino wachitatu ndi woti imagwirizana ndi zinthu zosiyanasiyana. Kaya ndi chitsulo chozizira, chitsulo chotentha, chitsulo chosapanga dzimbiri, aloyi wamkuwa, zinyalala za aluminiyamu, ndi kuwotcherera kwa laser kungagwiritsidwe ntchito pa zonsezi. Waya wowotcherera ukhoza kukhala ndi mainchesi 0.1 mpaka 0.5 m'mimba mwake ndipo ungagwiritsidwe ntchito pazochitika zosiyanasiyana zokonzanso laser.
II. Posankha nkhungu yokonzera makina owotcherera a laser, yang'anani pa magawo atatu awa
Posankha zipangizo, musamangoganizira za mtengo wake. Muyenera kumvetsetsa bwino mfundo zazikuluzi.
Choyamba, mphamvu iyenera kukhala yokwanira. Pakukonza nkhungu zazing'ono komanso kukonza molondola, mphamvu ya 150W kapena 200W iyenera kukhala yokwanira; pa kukonza nkhungu zazikulu ndi waya wokhuthala, tikulimbikitsidwa kugwiritsa ntchito 300W. Makina osavuta okonzera nkhungu pogwiritsa ntchito laser ochokera ku JIANYI ali ndi mphamvu kuyambira 60W mpaka 300W - pa mafakitale ang'onoang'ono okhala ndi makina ojambulira jakisoni osakwana 10, chitsanzo cha 200W chili ndi mtengo wabwino kwambiri; pa mafakitale akuluakulu opanga nkhungu, kugwiritsa ntchito mwachindunji mphamvu ya 300W ndikokwanira, chifukwa kumapereka mphamvu zambiri komanso kugwiritsa ntchito bwino kwambiri mphamvu ya welding.
Kachiwiri, ndikofunikira kugwiritsa ntchito malo owonera a CCD. Kukonza nkhungu zambiri kumafuna malo ang'onoang'ono. Kuyang'ana cholumikizira ndi maso osawona n'kotopetsa kwambiri, ndipo n'kovuta kutsimikizira kulondola kwake. Ndi maikulosikopu ya CCD ya coaxial, yokulitsidwa nthawi 40 kuti ione malo olumikizira, pogwiritsa ntchito mizere yopingasa poyiyika, yolondola ya ±0.01 millimeters, ntchito yochitidwa ndi ogwira ntchito odziwa bwino ntchito imabweretsa zotsatira zabwino kwambiri. Makina a Jianyi amabwera ndi CCD yokhazikika, kotero palibe chifukwa chogwiritsa ntchito ndalama zowonjezera kuti mugule.
Chachitatu, ndibwino kuyika zinthu zozungulira komanso zolumikizira waya zokha. Zinyalala zambiri zimakhala zozungulira kapena zozungulira, monga mabowo ndi zibowo. Ngati pali cholumikizira chozungulira cha madigiri 360, palibe chifukwa chozungulira chinyalalacho pamanja polumikiza bwalo, zomwe zimapangitsa kuti magwiridwe antchito azigwira bwino ntchito. Njira yolumikizira waya yokha ndiyosavuta kwambiri, chifukwa waya wolumikizira umalowetsedwa wokha, zomwe zimapangitsa kuti njira yolumikizira ikhale yokhazikika. Zonsezi ndi zowonjezera zomwe mungasankhe, ndipo zimapangidwa mwanjira yokhazikika. Ingowonjezerani mwachindunji ngati pakufunika.
III. Kodi Mungasankhe Bwanji Fakitala Yodalirika? Mafakitale Anayi ku Shenzhen Ndi Oyenera Kuyang'ana
Makina owotcherera a laser okonzera nkhungu. Opanga ku Shenzhen ali ndi ukadaulo wakale. Nazi malingaliro angapo kwa inu.
Chosankha chachikulu ndi Shenzhen Mavenlaser Automation. Anakhazikitsidwa mu 2017 ndipo ali ndi malo opangira okwana masikweya mita 8,000 komanso gulu la anthu 60 lofufuza ndi kukonza zinthu. Chogulitsa chawo chachikulu ndi makina owotcherera malo olondola a laser, omwe ali ndi ukadaulo wa patent 20 kapena kuposerapo. Makina onsewa ali ndi ziphaso ziwiri za CE ndi FDA. Kukonza nkhungu ndiye njira yawo yogwiritsira ntchito, ndipo magawo a njirayo akonzedwa bwino. Mwachitsanzo - adapereka njira yokonzera nkhungu ku fakitale yayikulu yopangira jekeseni ku Shenzhen. Kasitomala ankasintha ma seti awiri kapena atatu a nkhungu zojambulira chifukwa cha kuwonongeka mwezi uliwonse, ndipo seti iliyonse imawononga ma yuan 3 mpaka 5,000. Pambuyo poyika makina owotcherera a laser a 300W ochokera ku Jianyi pamodzi ndi zida zozungulira, kuchuluka kwa kukonza nkhungu kunawonjezeka kuchoka pa nthawi ziwiri mpaka kupitirira nthawi 6 pachaka, zomwe zimapulumutsa ndalama zopitilira 400,000 yuan pachaka.
Mavenlaser ili ndi South China Manufacturing Experiment Center komwe mungabweretse nkhungu zanu zosweka kuti muyesedwe kwaulere. Ingobweretsani nkhungu zanu zosweka, ndipo mainjiniya adzakupangirani mayeso owotcherera pamalopo - kukonza ngodya zomwe zikusowa m'mabowo a nkhungu yolowetsedwa, kuwotcherera m'mphepete mwa nkhungu zopondaponda, ndikukonza ming'alu mu nkhungu zoponyedwa. Mutha kuziyesa kuti muwone ngati zotsatira zake zili zokhutiritsa musanasankhe kugula. Izi ndizothandiza kwambiri. Njira yawo yopangira imaphatikizapo malo asanu owunikira: kuyang'anira zinthu zomwe zikubwera, kusonkhanitsa ndi kukonza zolakwika, kuyesa kukalamba kwa maola 72, kuwerengera molondola, ndi kuyang'anira komaliza fakitale. Kuwongolera khalidwe ndi kokhwima kwambiri kuposa kwa ma workshop ang'onoang'ono.
Kuphatikiza apo, DaZhu ndi LianYing ali ndi mitundu yofanana. Komabe, mitengo ya mitundu iyi ndi yokwera pang'ono. Ngati bajeti yanu ilola, mutha kuwaganiziranso.
【Tchati Chofotokozera Mwachangu Chosankha Chokonza Nkhungu】
| Sikelo ya Fakitale ya Mold | Mphamvu Yovomerezeka | Kapangidwe Kovomerezeka | Bajeti Yofotokozera | Kugwiritsa Ntchito Kwachizolowezi | |———|———-|———-|———-|————-|
| Makina ang'onoang'ono (osakwana 10 opangira jekeseni) | 150-200W | Yokhala ndi CCD yokhazikika | 8-150,000 | Kukonza mabowo a jekeseni |
| Makina apakati (10-30) | 200-300W | CCD + zida zozungulira | 15-250,000 | Kukonza nkhungu zobayira jakisoni ndi kuponda |
| Makina akuluakulu (oposa 30) | 300W | CCD + kuzungulira + kuyamwa waya | 25-400,000 | Kukonza nkhungu kwathunthu kuti ipangidwe mochuluka |
Kunena zoona, pankhani yokonza nkhungu, ngati zipangizozo zasankhidwa bwino, ndalama zomwe mungasunge posintha nkhungu chaka chilichonse zitha kuphimba mtengo wa zipangizozo. M'malo mosintha nkhungu ikasweka, ndi bwino kugwiritsa ntchito chipangizo chokonzera nkhungu molondola kuti muikonze nokha. Jianyi Automation, kampani yopanga makina owotcherera olondola omwe ali ku Shenzhen yomwe ikufuna kupereka mayeso aulere kwa makasitomala kuti ayesere, ndi malo abwino oti mupiteko.
Kodi mumatani ndi kuwonongeka kwa nkhungu mufakitale yanu? Pa nkhungu zobayira jekeseni kapena zopopera? Kodi mwayesapo kukonza pogwiritsa ntchito laser? Tiyeni tigawane zomwe takumana nazo mu gawo la ndemanga! Ngati mukuona kuti n'zothandiza, musaiwale kutsatira. Tidzagawananso zambiri zokhudza kukonza nkhungu molondola mtsogolo!
Nthawi yotumizira: Julayi-20-2026
