Nkhani Imodzi Yokuthandizani Kumvetsetsa Makina Ogwiritsira Ntchito Laser Ogwiritsidwa Ntchito Pamanja

Monga tonse tikudziwa, zinthu za hardware monga aluminiyamu kapena chitsulo nthawi zambiri zimafuna kuwotcherera.kuwotchereraKulukira ndi njira yofunika kwambiri popanga chidutswa cha ntchito, chifukwa n'zosatheka kudula zinthu mwachindunji m'mawonekedwe omwe mukufuna popanda icho. Kulukira ndi sitepe yofunika kwambiri.

Monga mazikonjira zopangira, kuwotcherera kwakhala ndi mbiri yochepa m'mafakitale, koma chitukuko chake chakhala chofulumira kwambiri. Kwa zaka makumi angapo zokha, kuwotcherera kwapereka zopereka zazikulu ku chuma cha mafakitale m'magawo ambiri. Tsopano ikugwiritsidwa ntchito kwambiri m'magawo ofunikira monga ndege, kupanga zombo, magalimoto, kumanga milatho, zamagetsi, kuboola mabowo m'mphepete mwa nyanja, ndi nyumba zazitali zachitsulo. Zotsatira zake, kuwotcherera kwakhala ukadaulo wofunikira kwambiri wopanga komanso gawo lofunikira pa sayansi ya zida, ndikutsegula mutu watsopano wolumikizana ndi ukadaulo.

Kuwotcherera, komwe kumadziwikanso kuti fusion bonding, ndi njira yopangira yomwe imalumikiza zinthu, makamaka zitsulo kapena thermoplastics (monga mapulasitiki), pogwiritsa ntchito kutentha, kutentha kwambiri, kapena kupanikizika.

Kuwotcherera kwamakono kumagwiritsa ntchito magwero osiyanasiyana a mphamvu, kuphatikizapo malawi a gasi, ma arc amagetsi, ma laser, ma electron beams, friction, ndi ultrasound. Lero, ndiyang'ana kwambiri pa ukadaulo wowotcherera pogwiritsa ntchito laser.

Mfundo ya Makina Owotcherera a Laser:

Makina owotcherera a laserGwiritsani ntchito mphamvu ya kuwala kwa laser kuti musungunule pamwamba pa chinthucho ndikupeza weld. Kuwala kwa laser kumayikidwa m'magalasi kapena kuwonetseredwa ndi magalasi pamalo ang'onoang'ono kwambiri, zomwe zimapangitsa kuti mphamvu ikhale yokhazikika munthawi yochepa kwambiri. Izi zimakweza kutentha kwa chogwirira ntchito pamalo olumikizira pamwamba pa malo ake osungunuka, ndikupanga mkhalidwe wosungunuka womwe umazizira ndikulimba kuti upange msoko wolumikizira.

Makhalidwe a Makina Owotcherera a Laser:

1. Kulondola kwambiri - Malo owunikira a laser ndi ochepa kwambiri, zomwe zimathandiza kuwongolera bwino malo olumikizirana ndi kuya kwake.
2. Liwiro lalikulu - Kusungunuka kwa madzi kumathamanga kwambiri, zomwe zimapangitsa kuti ntchito yowotcherera igwire bwino ntchito.
3. Malo ang'onoang'ono omwe amakhudzidwa ndi kutentha - Makinawa amatenthetsa malo omwe ali pafupi, zomwe zimapangitsa kuti ntchito yonse isakhudzidwe.
4. Makina odzichitira okha okha - Angaphatikizidwe ndi zida zodzichitira zokha kuti azitha kupanga mizere yogwira ntchito komanso yodzichitira yokha.

Ubwino wa Makina Owotcherera a Laser:

Mwachidule: liwiro la kuwotcherera ndi lachangu kuposa njira zachikhalidwe; mipiringidzo yowotcherera ndi yokongola kwambiri, nthawi zambiri siimafuna kumaliza kwina; ndalama zogwirira ntchito zimachepetsedwa kwambiri; ndipo pali zinyalala zochepa kapena zowononga zoopsa.

Zoyipa za Makina Owotcherera a Laser:

Vuto lalikulu ndi mtengo wokwera woyambira. Kale, chifukwa cha mtengo wa magwero a laser, ma laser welders ogwiritsidwa ntchito m'manja anali okwera mtengo kwambiri. Komabe, kutsika kwa mitengo ya laser posachedwapa kwapangitsa kuti ikhale yotsika mtengo. Dandaulo lina ndilakuti ma 1500W handheld welders amatha kukhala ochulukirapo, koma monga tawonetsera pamwambapa, kapangidwe kathu kakang'ono kophatikizidwa ka makabati kamachepetsa voliyumu ndi pafupifupi 50%.

Owotcherera a laser ogwiritsidwa ntchito m'manja amapereka ubwino waukulu pakuwotcherera mapepala achitsulo opyapyala. Poganizira za kupanga, pakadali pano ndi imodzi mwa njira zabwino kwambiri.

Kapangidwe ka Makina Ogwiritsira Ntchito Laser Ogwiritsidwa Ntchito Pamanja:

Makina owotcherera a laser ogwiritsidwa ntchito m'manja makamaka amakhala ndi gwero la laser, mutu wowotcherera (tochi), khadi lowongolera, chodyetsa waya, makina oziziritsira, ndi kabati yoperekera magetsi.

• Gwero la laser - Limapanga kuwala kwa laser ndipo ndi gawo lofunika kwambiri. Chifukwa cha kukula kwake ndi zovuta zake, mphamvu nthawi zambiri zimakhala kuyambira 1000W mpaka 2000W. Popeza makinawo amalukira zitsulo, ma fiber laser, omwe amagwira ntchito bwino ndi zitsulo, amagwiritsidwa ntchito kwambiri.
• Mutu wowotcherera (tochi) - Umapereka kuwala kwa laser ndikudyetsa waya wodzaza. Umaphatikizapo chogwirira chogwiritsidwa ntchito m'manja, magalasi, njira ya waya, ndi nozzle. Ma nozzle osiyanasiyana amatha kulumikizidwa pazosowa zosiyanasiyana zokonzera, zomwe zimathandiza kuti pakhale ngodya zovuta kufikako, mapindo, ndi mipata yopapatiza. (Zomwe zili ndi zithunzi za ma nozzle amkuwa.)
• Khadi lowongolera - Limatchedwanso kuti dongosolo lowongolera kuwotcherera la m'manja kapena bolodi; limayikidwa mu bokosi lofanana ndi katiriji. Poyerekeza ndi kuwotcherera kwachikhalidwe, kusiyana kwakukulu ndi dongosolo lowongolera lanzeru, lomwe limalola ogwiritsa ntchito kusintha magawo monga mphamvu ya laser, kuyang'ana, ndi kuwongolera kwa oscillation. Akangokhazikitsidwa, ngakhale ogwiritsa ntchito osadziwa zambiri amatha kuyamba kuwotcherera mwachangu.
• Chodyetsa waya - Chimapereka waya wodzaza. Liwiro la chakudya liyenera kufanana ndi mphamvu ndi liwiro la kuwotcherera; mofulumira kwambiri kapena pang'onopang'ono kwambiri zimakhudza ubwino ndi mawonekedwe a kuwotcherera.
• Dongosolo Loziziritsira - Ogwiritsa ntchito laser opangidwa ndi manja amagwiritsa ntchito kuziziritsira mpweya kapena kuziziritsa madzi. Kuziziritsa madzi ndi komwe kukuchulukirachulukira, kumafuna kuyang'aniridwa pafupipafupi ndikusintha madzi ozizira kuti thanki ikhale yoyera. Mitundu yozizira mpweya yawonekera m'zaka zaposachedwa, kuphatikiza makina ozizira m'thupi la makina kuti ikhale yonyamulika bwino - yoyenera kugwiritsidwa ntchito panja.

Zinthu Zofunika pa Ogwiritsa Ntchito Laser Wothandizira Pamanja:

Amapereka kuwala kwabwino, liwiro la kuwotcherera, komanso mipiringidzo yolimba komanso yokongola. Tochi yoziziritsidwa ndi madzi ndi yosinthasintha ndipo imalola kuwotcherera kwa nthawi yayitali, zomwe zimathandiza kuwotcherera mbali iliyonse. Malo ang'onoang'ono omwe amakhudzidwa ndi kutentha amachepetsa kupotoka, kusintha kwa mtundu, ndi zizindikiro zakumbuyo. Kuzama kwa kulowa kwake kumakhala kwakukulu, kuonetsetsa kuti kusakanikirana kwathunthu. Chosinthiracho chimagwira ntchito pokhapokha ngati nozzle ikakhudza chitsulo. N'zosavuta kuphunzira, zimalola antchito wamba kugwira ntchito ataphunzitsidwa kwakanthawi, zomwe zimapulumutsa ndalama zambiri pantchito.

Mapulogalamu Ovomerezeka Ogwiritsira Ntchito Laser Welding:

1. Malo akuluakulu osungunula omwe amafunikira mphamvu zambiri.
2. Kukhuthala kwa pepala ndi 0.5 mm kapena kupitirira apo.
3. Mukafuna kupewa mipata yosaoneka bwino kapena yopindika.
4. Chitsulo chosapanga dzimbiri, chitsulo, aluminiyamu, ndi zitsulo zina.
5. Ngati bajeti yanu ikulolani (pafupifupi 20,000 USD pa chitsanzo cha 1500W, kuphatikizapo malangizo okonza ndi kukonza). Yembekezerani zovuta ngati mungopanga bajeti ya pafupifupi 10,000 USD yokha.
6. Ngati mukufuna kuphunzira kopanda maziko pa ntchito zowotcherera.

Mfundo Zofunika:

Ogwiritsa ntchito laser otchinga m'manja sali oyenera zinthu zolondola kapena zinthu zoonda kwambiri. Komanso, sangathe kutchinga mkuwa weniweni.

Ndi waya uti wodzaza womwe mungagwiritse ntchito?

Mawaya odzaza omwe alipo ndi a m'nyumba (mtengo wotsika) ndi ochokera kunja (mtengo wokwera). Sankhani kutengera ntchito: waya wosapanga dzimbiri wachitsulo chosapanga dzimbiri, waya wamkuwa wa mkuwa, ndi waya wa aluminiyamu kapena aluminiyamu wa aluminiyamu. Magawo amasiyana pakati pa makina. Msoko wothira sungakhale wokulirapo kuposa waya wothira; waya wokhuthala kwambiri sungasungunuke kwathunthu, pomwe waya woonda kwambiri ungalepheretse njira yothira. Nthawi zonse onani malangizo a wopanga waya.